Making reusable reaction-bonded silicon nitride crucibles for silicon casting from kerf-loss silicon waste

Silicon kerf loss during wafer slicing and the broken quartz crucibles after silicon casting are two major solid wastes from photovoltaic (PV) industry. Especially, the recycle of kerf-loss silicon has become an urgent issue because near 100 000 t of solid wastes are generated every year. One of the most meaningful recycle routes of the kerf-loss silicon is to make silicon nitride crucibles to replace the quartz crucibles. In this study, we demonstrated how this is feasible through acid leaching refining, slip casting, and nitridation. The reaction-bonded silicon nitride (RBSN) crucibles after oxidation were found pure enough for silicon ingot growth. More importantly, they could be reused after ingot growth. With the present examples, the potential of using the kerf-loss silicon for fine ceramics is prominent.     

The primary dynamic gravimetric system for gas mass flow measurement

High accuracy mass flow measurement is an enabling technology at the base of many industries. HORIBA STEC Co., Ltd. developed its own primary gas mass flow measurement system. We employed the dynamic gravimetric method in a vacuum chamber, and we use only mass and time information for mass flow rate calculation, with no correction for temperature, pressure and humidity. The system achieved 0.036% uncertainty as lowest of results with satisfactory performance of proficiency testing with NIST (National Institute of Standards and Technology). Then the laboratory has been granted ISO/IEC 17025 accreditation since 2017. This paper describes the system details and uncertainty analysis.     

城市排水管网混合流数值模拟研究进展

全球气候变化背景下,城市洪涝灾害事件频发,城市雨洪模型将扮演愈发重要的角色。精细化的城市雨洪模型离不开对排水管网水流的准确模拟。混合流在排水管网系统中普遍存在,研究其机理和精确模拟技术对城市排水模型和雨洪模拟精度的提升意义重大。因此,从混合流数值模拟方法、混合流物理模型及城市排水管网模型等三个方面综合分析了国内外在混合流模拟和计算方面的研究进展,并分析了当前研究存在的不足,在此基础上对未来排水管网混合流方面的研究工作进行了展望。     

Heat and mass transfer flow over a stretching surface with Ohmic heating and chemical reaction

The present study analyzes the effect of chemical reaction on an unsteady magnetohydrodynamic boundary layer viscous fluid over a stretching surface embedded in a porous medium with a uniform transverse magnetic field. A Darcy‐Forchheimer drag force model is employed to simulate the effect of second‐order porous resistance. Dissipative heat energy based on both viscous and Joule dissipation along with a heat source/sink is considered to enhance the energy equation. Similarity analysis is imposed to transform the governing differential equations into a set of nonlinear coupled ordinary differential equations. These sets of equations are solved numerically using the Runge‐Kutta fourth‐order scheme followed by the shooting algorithm. The effects of physical parameters such as magnetic field, Prandtl number, Eckert number, Schmidt number, unsteadiness parameter, and chemical reaction parameters have been discussed on velocity, temperature, and concentration fields. Computation for the coefficient of skin friction, rate of heat and mass transfer is done and presented in a table for validation of the present outcomes.     

双层毛细芯对环路热管传热性能的实验分析

环路热管作为一种高效的相变传热装置,其性能与位于蒸发器和储液槽之间的毛细芯结构密切相关。为了更深入研究双层毛细芯对环路热管传热性能的影响,利用不同颗粒直径铜粉制备双层毛细芯,在毛细芯总厚度为5 mm的条件下,通过调整大粒径和小粒径层的相对厚度来改变毛细芯厚度比,对平板型蒸发器环路热管启动和变工况运行进行实验测试。实验结果表明:在同一工况下,不同厚度比的双层毛细芯启动特性存在显著差异,启动过程中出现小粒径层蒸发效率低引起的温度过冲和环路热管中气液两相流变化导致的温度振荡;同时存在一个较优的双铜层毛细芯厚度比,大粒径(180～280μm)铜层厚度为3 mm可提高蒸发效率,小粒径(56～71μm)铜层厚度为2 mm可提供足够毛细抽吸力保证环路热管稳定运行。搭载该厚度毛细芯的环路热管不仅启动速度快(125 s),而且总热阻和蒸发器壁面温度均最低,最大加热功率达到120 W(21.10 W/cm~2),对应热阻为0.17 K/W。     

Droplet behaviors on inclined surfaces with dynamic contact angle

Dynamic contact angle (DCA) is of crucial importance in the numerical investigation of water management problems in proton exchange membrane fuel cells (PEMFCs). In order to well predict the gas-liquid two-phase flow in the complex flow field in PEMFCs, first, it is very critical to build a robust DCA model that is capable of simulating droplet behaviors on a single surface under various conditions. In our previous research work, an advancing-receding DCA (AR-DCA) model is developed and has been successfully validated against a series of experiments from the available literature for droplet impact on surfaces. In this study, the AR-DCA model is further applied to simulate droplet behaviors on inclined surfaces with different droplet impact velocities, impact angles and viscosities. It is found that the droplet spreading and deformation from the simulations have excellent agreement with those captured in the corresponding experiments. The results also indicate that higher impact velocity and impact angle can facilitate the spreading trend at the droplet trailing edge and have no notable effects on the leading edge. In addition, the increase of droplet viscosity leads to a transition from droplet deposition phenomenon to partial rebound on the surface.     

基于CFD技术优化50 L发酵罐内气体分布器

通过CFD模拟技术对50L通气搅拌发酵罐内不同气体分布器的传质混合效果进行气液双相流模拟。首先对发酵罐自带气体分布器进行流场模拟,针对模拟结果提出两种改进气体分布器。结果表明:双层环形气体分布器表现出一种较理想的混合传质效果,为此类发酵罐的优化和放大提供一种有效的技术手段。     

Balancing the specific surface area and mass diffusion property of electrospun carbon fibers to enhance the cell performance of vanadium redox flow battery

Electrospun carbon fibers are featured with abundant electroactive sites but large mass transport resistances as the electrodes for vanadium redox flow battery. To lower mass transport resistances while maintaining large specific areas, electrospun carbon fibers with different structural properties, including pore size and pore distribution, are prepared by varying precursor concentrations. Increasing the polyacrylonitrile concentration from 9 wt% to 18 wt% results in carbonized fibers with an average fiber diameter ranging from 0.28 μm to 1.82 μm. The median pore diameter, in the meantime, almost linearly increases from 1.32 μm to 9.05 μm while maintaining the porosity of higher than 82%. The subsequent electroactivity evaluation and full battery testing demonstrate that the mass transport of vanadium ions through the electrode with larger fiber diameters are significantly improved but not scarifying the electrochemical activity. It is shown that the flow battery with these electrodes obtains an energy efficiency of 79% and electrolyte utilization of 74% at 300 mA cm⁻². Hence, all these results eliminate the concern of mass transport when applying electrospun carbon fibers as the electrodes for redox flow batteries and guide the future development of electrospun carbon fibers.     

分时电价下多目标绿色可重入混合流水车间调度

针对多目标绿色可重入混合流水车间调度问题（RHFSP）的特点，在机器分配和工序排序的基础上引入分时电价机制，构建了以最小化最大完工时间、总能耗成本和碳排放为目标的绿色调度优化模型，提出了一种改进的多目标文化基因算法（MOMA）来求解该问题，通过数值实验验证了所设计的MOMA算法的可行性。实验结果表明MOMA算法在非劣解的收敛性、多样性和支配性指标方面都显著优于多目标蚁狮优化算法(MOALO)、多目标粒子群优化算法（MOPSO）和带精英策略的非支配排序遗传算法（NSGA-Ⅱ），四种算法的分布性指标无显著差异。所提出的模型能够使企业有效避开高电价时段作业，合理转移用电负荷，达到降低总用电成本和碳排放的目的。     

入口弯管对矿用轴流通风机气动性能影响的数值研究

以某大型矿用低压轴流式通风机为研究对象, 采用气体动力学性能试验和数值模拟的方法研究了不同入口弯管对风机性能的影响, 重点分析了入口弯管引起的叶轮内部流动特征和损失分布的变化规律。研究结果表明, 风机入口采用弯管连接缩短了进口管道的轴向长度, 节省了地下空间, 但同时来流的均匀性受到影响。弯管内气流速度梯度较大, 管道内侧易发生流动分离, 产生回流区, 增大了流体流动时的能量损失, 风机的整体性能下降。弯管与叶轮入口之间的连接长度会影响内部流场, 当附加直管段较长时, 来流均匀性得到提高, 风机性能有所改善。